Example Code for Arduino-Read CO2 Value

This project demonstrates how to read CO2 concentration values from the RS485 Infrared CO2 Sensor (400-5000ppm) using an Arduino board. Users will learn to interface with the sensor via the RS485 protocol, implement Modbus-RTU communication, and process raw sensor data into readable CO2 values.

Hardware Preparation

Software Preparation

Wiring Diagram

If the power of the RS485 device is small and the required current is less than 12V-160mA, the RS485 to UART signal conversion module does not require a 12V external power supply, making wiring more convenient.

Sensor RS485 to UART Module
Brown wire 12V
Black wire GND
Yellow wire A
Blue wire B
RS485 to UART Module Arduino UNO Mega2560 ESP32
Red wire(+) 5V 5V 5V
Black wire(-) GND GND GND
Blue wire (RX) D2 D19 D16
Green wire (TX) D3 D18 D17

Other Preparation Work

  • Note: The CO2 concentration value output during the preheating time will gradually stabilize. Please ignore the CO2 concentration value within 5 minutes of preheating.
  • This sample code is compatible with UNO R3, Mega2560, and ESP32 development boards.

Sample Code

// ---------------- Cross-Platform Serial Configuration ----------------
#if defined(__AVR_ATmega2560__)
// Arduino Mega 2560: Use hardware serial port Serial1
// Sensor TX connects to Mega Pin 18
// Sensor RX connects to Mega Pin 19
#define sensorSerial Serial1

#elif defined(ESP32)
// ESP32: Manually instantiate hardware serial port; compatible with all models including C3/S2/S3/WROOM, etc.
#include <HardwareSerial.h>
HardwareSerial mySensorSerial(1);  // Consistently use internal UART 1
#define sensorSerial mySensorSerial

#else
// Arduino UNO: Software serial port
// Sensor TX connects to UNO Pin 3
// Sensor RX connects to UNO Pin 2
#include <SoftwareSerial.h>
SoftwareSerial mySerial(2, 3);
#define sensorSerial mySerial
#endif
// ------------------------------------------------

uint8_t Com[8] = { 0x01, 0x03, 0x00, 0x00, 0x00, 0x01, 0x84, 0x0A };
float CO2;

void setup() {
  Serial.begin(115200);

  // Print a line of plain English text for testing. If this line appears clearly and without garbled characters,
  // it indicates that communication between the computer and the development board is fully functional! Serial.println("");
  Serial.println("--- System Start ---");

// Initialize the sensor serial port for different development boards
// (The sensor's baud rate must remain at 9600—do not change it)
#if defined(ESP32)
  // ESP32 specific pins: RX connected to 16, TX connected to 17;
  // pins can be customized based on the specific board model
  sensorSerial.begin(9600, SERIAL_8N1, 16, 17);
#else
  // UNO and Mega 2560
  sensorSerial.begin(9600);
#endif
}

void loop() {
  readCO2();
  Serial.print("CO2 = ");
  Serial.print(CO2, 0);
  Serial.println(" ppm");
  delay(4000);
}

void readCO2(void) {
  uint8_t Data[10] = { 0 };
  uint8_t ch = 0;
  bool flag = 1;
  long timeStart = millis();
  long timeStart1 = 0;

  while (flag) {
    if ((millis() - timeStart1) > 100) {
      while (sensorSerial.available() > 0) {
        sensorSerial.read();
      }
      sensorSerial.write(Com, 8);
      timeStart1 = millis();
    }

    if ((millis() - timeStart) > 1000) {
      Serial.println("Time out");
      return;
    }

    if (readN(&ch, 1) == 1) {
      if (ch == 0x01) {
        Data[0] = ch;
        if (readN(&ch, 1) == 1) {
          if (ch == 0x03) {
            Data[1] = ch;
            if (readN(&ch, 1) == 1) {
              if (ch == 0x02) {
                Data[2] = ch;
                if (readN(&Data[3], 4) == 4) {
                  if (CRC16_2(Data, 5) == (Data[5] * 256 + Data[6])) {
                    CO2 = Data[3] * 256 + Data[4];
                    flag = 0;
                  }
                }
              }
            }
          }
        }
      }
    }
  }
}

uint8_t readN(uint8_t *buf, size_t len) {
  size_t offset = 0, left = len;
  int16_t Tineout = 500;
  uint8_t *buffer = buf;
  long curr = millis();
  while (left) {
    if (sensorSerial.available()) {
      buffer[offset] = sensorSerial.read();
      offset++;
      left--;
    }
    if (millis() - curr > Tineout) {
      break;
    }
  }
  return offset;
}

unsigned int CRC16_2(unsigned char *buf, int len) {
  unsigned int crc = 0xFFFF;
  for (int pos = 0; pos < len; pos++) {
    crc ^= (unsigned int)buf[pos];
    for (int i = 8; i != 0; i--) {
      if ((crc & 0x0001) != 0) {
        crc >>= 1;
        crc ^= 0xA001;
      } else {
        crc >>= 1;
      }
    }
  }

  crc = ((crc & 0x00ff) << 8) | ((crc & 0xff00) >> 8);
  return crc;
}

Result

Serial monitor baud rate selection: 115200,Print the collected CO2 value.

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